3D Pipe Bends

3D Pipe Bends | Butt-Weld Pipe Bends | Carbon Steel, Stainless Steel, Alloy Steel, Duplex & Nickel Alloy

Elite manufactures and supplies 3D Pipe Bends for industrial piping systems requiring smooth directional changes and reliable flow performance. A 3D Pipe Bend has a centerline radius equal to three times the nominal pipe diameter (3D), providing a gradual change in direction compared with tighter-radius bends.

Elite offers 3D Pipe Bends in carbon steel, stainless steel, alloy steel, duplex, super duplex, copper-nickel, nickel alloys and other project-specified materials. Available configurations include 45°, 90° and other specified bend angles, with custom diameters, wall thicknesses and end connections to meet project requirements.

Our 3D Pipe Bends are suitable for oil and gas pipelines, refineries, petrochemical plants, power generation facilities, water transmission systems and industrial process piping. Products can be supplied according to applicable standards, approved drawings, material specifications and project-specific inspection requirements.

ASME B16.9 Butt-Weld 3D Pipe Bends Available Types

Standard & General Types Material & Specialty Options
Butt-Weld 3D Pipe Bends Stainless Steel 3D Pipe Bends
ASME B16.9 3D Pipe Bends SS 304 / 304L 3D Pipe Bends
45° 3D Pipe Bends SS 316 / 316L 3D Pipe Bends
90° 3D Pipe Bends Carbon Steel 3D Pipe Bends
Seamless 3D Pipe Bends Alloy Steel 3D Pipe Bends
Welded 3D Pipe Bends Duplex Steel 3D Pipe Bends
Long-Radius 3D Pipe Bends Super Duplex 3D Pipe Bends
Fabricated 3D Pipe Bends Copper-Nickel 3D Pipe Bends
Custom-Radius Pipe Bends Monel 3D Pipe Bends
Heavy-Wall 3D Pipe Bends Inconel 3D Pipe Bends
Large-Diameter 3D Pipe Bends Hastelloy 3D Pipe Bends
Project-Specific Pipe Bends Titanium 3D Pipe Bends

Standard Specifications for 3D Pipe Bends

Specification Details
Product Type 3D Pipe Bend
Bend Radius 3 × Nominal Pipe Diameter (3D)
Applicable Standard ASME B16.9, where applicable
Related Standards ASME B16.28 and MSS SP-43, where applicable
Size Range According to applicable standard and project requirements
Manufacturing Type Seamless / Welded / Fabricated, as applicable
Bend Angles 45°, 90° and other project-specified angles
Outside Diameter According to nominal pipe size and applicable standard
Wall Thickness According to specified schedule or project design
End Connection Butt-Weld
Materials Carbon Steel, Stainless Steel, Alloy Steel, Duplex and Specialty Alloys
Construction According to product design and manufacturing requirements
Inspection According to approved inspection and test plan
Marking Size, material grade and heat number, as applicable
Documentation MTC, COC and project-specific quality records
Note: The 3D designation refers to the bend centerline radius being three times the nominal pipe diameter. Applicable dimensional standards, size ranges and manufacturing methods should be confirmed for the selected product.

Custom Engineering

Elite can supply 3D Pipe Bends according to customer drawings, piping specifications and project requirements.
Custom Requirement Details
Nominal Pipe Size NPS / DN or project specified
Outside Diameter According to applicable standard
Wall Thickness Schedule / Project specified
Material Grade Required ASTM/ASME grade
Centerline Radius 3 × Nominal Pipe Diameter
Bend Angle 45° / 90° / Project specified
Tangent Length Project specified
Manufacturing Type Seamless / Welded / Fabricated, as applicable
End Connection Butt-Weld
Applicable Standard Product or project standard
Operating Conditions Pressure and temperature specified
Heat Treatment As required
NDE Requirements Project specified
Inspection Requirements ITP / Third-party requirements
Documentation MTC / COC / Quality reports

Testing & Examination

Test / Examination Availability
Chemical Analysis Material dependent
Tensile & Yield Testing Material dependent
Impact Testing Where required
Hardness Testing As specified
Positive Material Identification (PMI) As specified
Ultrasonic Testing (UT) As specified
Magnetic Particle Testing (MT) As specified
Liquid Penetrant Testing (PT) As specified
Radiographic Testing (RT) Where applicable
Dimensional Inspection Available
Bend Radius Verification As specified
Wall-Thickness Measurement As specified
Ovality Inspection As specified
Weld Visual Inspection Where applicable
Heat Treatment Verification Where applicable
Pressure or Leak Testing Where required by design
Third-Party Inspection Available

Documentation Package

Manufacturing and quality documentation can be supplied according to customer and project requirements.
Document Availability
Material Test Certificate (MTC) Available
EN 10204 3.1 Certificate Where specified
EN 10204 3.2 Certificate Where specified
Certificate of Conformance (COC) Available
Dimensional Inspection Report Available
Chemical Analysis Report Material dependent
Mechanical Test Report Material dependent
Welding Procedure Specification (WPS) Where required
Procedure Qualification Record (PQR) Where required
Heat Treatment Records Where applicable
PMI Report As specified
NDE Reports As specified
Quality Assurance Plan (QAP Project specific
Inspection & Test Plan (ITP) Project specific
Material Traceability Records Maintained
Approved Manufacturing Drawings Where required
Third-Party Inspection Records Where specified
Packing List Available

Materials & Grades of 3D Pipe Bends

Stainless Steel 3D Pipe Bends

ASTM A403 WP304/304L, WP304H, WP316/316L, WP316H, WP317L, WP321, WP347 and other applicable grades, subject to the specified product and manufacturing requirements.

Duplex & Super Duplex Steel 3D Pipe Bends

Applicable ASTM A815 grades, including UNS S31803, S32205, S32750 and S32760, according to the specified material and product requirements.

Carbon Steel 3D Pipe Bends

ASTM A234 WPB and applicable ASTM A860 WPHY grades, including WPHY 42, WPHY 46, WPHY 52, WPHY 60, WPHY 65 and WPHY 70, subject to the applicable product specification.

Low-Temperature Carbon Steel 3D Pipe Bends

ASTM A420 WPL6 and other applicable grades, selected according to design temperature and toughness requirements.

Alloy Steel 3D Pipe Bends

ASTM A234 WP1, WP5, WP9, WP11, WP12, WP22 and WP91, where applicable to the specified material and manufacturing requirements.

Nickel Alloy 3D Pipe Bends

Nickel 200/201, Monel 400/K500, Inconel 600/601/625/800/825, Hastelloy C276 and Alloy 20, according to the applicable material specifications and manufacturing requirements.

Copper-Nickel 3D Pipe Bends

UNS C70600 (90/10 copper-nickel) and C71500 (70/30 copper-nickel), where suitable for the specified product and application.

Titanium & Specialty Alloy 3D Pipe Bends

Titanium and other specialty alloys can be supplied according to customer specifications, operating conditions, corrosion requirements and project needs.

Material selection depends on operating pressure, temperature, process fluid, corrosion conditions, mechanical properties and applicable design codes.

3D Pipe Bend Configurations

45° 3D Pipe Bends

Designed for a 45-degree change in pipeline direction while maintaining the specified 3D centerline radius.

90° 3D Pipe Bends

Used for 90-degree directional changes in industrial piping systems, pipelines and equipment connections.

Seamless 3D Pipe Bends

Manufactured from suitable seamless tubular material where required by the applicable material specification and project requirements.

Welded 3D Pipe Bends

Produced from suitable welded pipe or fabricated sections according to the specified design and approved manufacturing procedures.

Large-Diameter 3D Pipe Bends

Designed for larger pipeline systems requiring project-specific dimensions, wall thicknesses and inspection requirements.

Custom 3D Pipe Bends

Available with specified diameters, bend angles, tangent lengths, wall thicknesses and end preparations according to approved drawings.

Manufacturing & Quality Control

Elite’s manufacturing and quality requirements can include:

  • Raw material verification.
  • Material traceability and heat-number identification.
  • Pipe cutting and preparation.
  • Controlled bending or forming according to the selected manufacturing method.
  • Welding according to approved procedures, where applicable.
  • Heat treatment according to material and manufacturing requirements.
  • End beveling and machining.
  • Bend radius and dimensional verification.
  • Wall-thickness measurement.
  • Ovality inspection.
  • Positive Material Identification (PMI), where specified.
  • Non-destructive examination (NDE), where required.
  • Final inspection, marking and packing.

3D Pipe Bend Applications

3D Pipe Bends are used in industrial piping systems requiring a controlled change in flow direction.

  • Oil and Gas Transmission Pipelines
  • Refineries
  • Petrochemical Plants
  • Chemical Processing Facilities
  • LNG and Gas Processing Facilities
  • Power Generation Plants
  • Water Transmission Systems
  • Water Treatment Facilities
  • Steam and Utility Systems
  • Offshore Pipeline Systems
  • Industrial Process Piping
  • Paper and Pulp Facilities
  • Industrial Fabrication
  • Process Skids and Equipment Packages

Design Features

  • 3D centerline radius for a gradual change in direction.
  • Multiple diameters and wall thicknesses.
  • 45°, 90° and custom bend angles, where permitted by the design.
  • Carbon steel, stainless steel and specialty alloy options.
  • Seamless, welded or fabricated construction, as applicable.
  • Butt-weld ends for compatible piping systems.
  • Dimensional and wall-thickness verification.
  • Material traceability and heat-number identification.
  • PMI and NDE available as specified.
  • Project-specific marking and documentation.

Buttweld 3D Pipe Bend Application

  •  Stainless Steel 3D Pipe Bend uses in Oil and Gas Pipeline
  •  Buttweld 3D Pipe Bend uses in Chemical Industry
  •  Alloy Steel 3D Pipe Bend uses in Plumbing
  •  Buttweld 3D Pipe Bend uses in Heating
  •  3D Pipe Bend uses in Water Supply Systems
  •  ANSI B16.9 3D Pipe Bend uses in Power Plant
  •  3D Pipe Bends uses in Paper & Pulp Industry
  •  3D Pipe Bends uses in General Purpose Applications
  •  Buttweld 3D Pipe Bends uses in Fabrication Industry
  •  3D Pipe Bend uses in Food Processing Industry
  •  Buttweld 3D Pipe Bend uses in Structural Pipe

Ordering Information

For quotation, please provide:

Pipe Size + Outside Diameter + Wall Thickness + Material Grade + 3D Bend Radius + Bend Angle + Tangent Length + Applicable Standard + Quantity + Inspection Requirements

Example:

6″ NPS 3D Pipe Bend, ASTM A234 WPB Carbon Steel, 90° Bend, Centerline Radius of 457.2 mm (3 × 152.4 mm nominal diameter), wall thickness according to the specified schedule, butt-weld ends, with material certification and inspection documentation as required.

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