ASME B16.9 | 45°, 90° & 180° Long Radius Elbows | 1.5D, 3D & 5D Radius | Carbon Steel, Stainless Steel, Duplex, Alloy & Nickel Alloys
Elite Long Radius Buttweld Elbows are factory-made pipe fittings designed for smooth changes in piping direction while maintaining efficient flow characteristics. Standard long-radius elbows generally use a 1.5D centerline radius, providing a smoother flow transition and lower pressure loss compared with short-radius configurations.
Elite supplies 45°, 90° and 180° return elbows in seamless, welded and fabricated construction, with a wide range of carbon steel, stainless steel, duplex, alloy steel, nickel alloy and other materials. Special 3D, 5D and project-specific radii can also be manufactured according to drawings and engineering requirements.
| Parameter | Specification |
|---|---|
| Manufacturer | Elite |
| Product | Long Radius Buttweld Elbow |
| Primary Standard | ASME B16.9 |
| Elbow Angle | 45°, 90°, 180° Return |
| Radius | Long Radius (LR), typically 1.5D |
| Size Range | NPS 1/2"–48" |
| Construction | Seamless / Welded / Fabricated |
| End Connection | Butt Weld |
| Wall Thickness | SCH 5S, 10S, 20, 40S, STD, 80S, XS, 100, 120, 140, 160, XXS and custom |
| Dimensions | ASME B16.9 where applicable |
| End Preparation | ASME B16.25 where applicable |
| Radius Options | 1.5D LR / 3D / 5D / Custom |
| Heat Treatment | According to material and applicable specification |
| Surface Finish | Pickled / Blasted / Polished / Coated / Project Specified |
| Inspection | Visual, dimensional, PMI, UT, RT, MT, PT, hardness and other NDE as specified |
| Documentation | MTC, EN 10204 3.1/3.2, inspection reports and project documentation |
| Configuration | Description |
|---|---|
| 90° LR Elbow | 1.5D long-radius 90° directional change |
| 45° LR Elbow | 1.5D long-radius 45° directional change |
| 180° LR Return | Long-radius 180° flow reversal |
| 3D Elbow | Extended-radius configuration |
| 5D Elbow | Large-radius configuration |
| Seamless Elbow | Seamless construction for applicable sizes and materials |
| Welded Elbow | Welded construction for selected sizes/materials |
| Fabricated Elbow | Custom large-diameter or special-geometry construction |
ASME B16.9
Factory-made wrought buttwelding fittings, including standard long-radius elbows and 180° return elbows.
ASME B16.25
Butt-welding end preparation.
ASTM / ASME Material Specifications
Applicable material standards based on the selected material and grade.
ASME B31.3 / B31.1
Process and power piping requirements, where applicable.
NACE MR0175 / ISO 15156
For sour-service applications when specifically required.
ASME Section II
Material requirements where applicable to pressure equipment and project specifications.
Note: ASME B16.28 should not be presented as the primary current standard for these products. Standard 180° return elbows are covered by ASME B16.9.
Carbon Steel
ASTM A234 WPB, WPC and applicable WPHY grades including WPHY 42, WPHY 46, WPHY 52, WPHY 60, WPHY 65 and WPHY 70.
Low Temperature Carbon Steel
ASTM A420 WPL3, WPL6 and other applicable grades.
Stainless Steel
ASTM A403 WP304/304L, WP316/316L, WP321/321H, WP347/347H and other applicable grades.
Duplex & Super Duplex
ASTM A815 grades including UNS S31803, S32205, S32750 and S32760.
Alloy Steel
ASTM A234 WP1, WP5, WP9, WP11, WP12, WP22 and WP91.
Nickel Alloys
ASTM B366 and applicable specifications for Nickel 200/201, Monel 400/K500, Inconel 600/601/625/800/825, Hastelloy C276 and Alloy 20.
Copper-Nickel Alloys
Applicable Cu-Ni grades including UNS C70600 and C71500.
Titanium
Applicable titanium grades manufactured to the relevant ASTM specification, including ASTM B363 where applicable.
Material selection is based on operating pressure, temperature, process fluid, corrosion conditions, mechanical requirements and applicable project specifications.
45° Long Radius Elbows
Designed for gradual 45° changes in piping direction where smooth flow transition is required.
90° Long Radius Elbows
The most common LR configuration for changing piping direction by 90°, widely used in process, utility and industrial piping systems.
180° Long Radius Return Elbows
Used to reverse flow direction by 180°. Commonly used in heat exchangers, boilers, heater coils and compact process piping arrangements.
3D Long Radius Elbows
Extended-radius elbows with approximately 3D centerline radius, generally manufactured according to project requirements.
5D Long Radius Elbows
Large-radius elbows with approximately 5D centerline radius for specialized piping applications requiring a gradual flow transition.
Fabricated Long Radius Elbows
Custom-fabricated elbows for large diameters, special wall thicknesses, unusual radii and engineered piping systems.
Standard dimensions are manufactured in accordance with ASME B16.9, where applicable.
Available wall thicknesses include:
SCH 5S, 10S, 20, 40S, STD, 80S, XS, 100, 120, 140, 160 and XXS, together with project-specific wall thicknesses.
For 180° return elbows, principal dimensions include Center-to-Center (O) and Back-to-Face (K) dimensions.
For non-standard 3D, 5D or custom-radius elbows, dimensions are established according to the approved engineering drawing or project specification.
Elite Long Radius Buttweld Elbows are manufactured using suitable forming, welding and fabrication processes according to material, size and project requirements.
Quality control can include:
Elite can manufacture Long Radius Elbows according to customer drawings, piping isometrics and project specifications, including:
Depending on project requirements, supply can include:
Elite Long Radius Buttweld Elbows are used in:
When ordering Long Radius Buttweld Elbows, please specify:
| Item | Required Information |
| Product | Long Radius Buttweld Elbow |
| Size | NPS |
| Angle | 45° / 90° / 180° Return |
| Radius | 1.5D LR / 3D / 5D / Custom |
| Material & Grade | ASTM / ASME specified grade |
| Wall Thickness | Schedule or actual thickness |
| Construction | Seamless / Welded / Fabricated |
| Standard | ASME B16.9 or project specified |
| End Preparation | ASME B16.25 or project specified |
| Surface Finish | Standard / Pickled / Blasted / Polished / Coated |
| Inspection | PMI / UT / RT / MT / PT / Hardness etc. |
| Documentation | EN 10204 3.1 / 3.2 and project documents |
| Quantity | Required quantity |
| Special Requirements | Drawing, coating, NACE, special radius or other project requirements |
Typical Order Example:
6″ × 90° LR Buttweld Elbow, ASME B16.9, ASTM A234 WPB, SCH 40, Seamless, ASME B16.25 Bevel Ends, EN 10204 3.1, PMI.