Buttweld End Caps

ASME B16.9 | Pipe End Caps | Butt-Welding Pipe Fittings | NPS 1/2″–48″ | Carbon Steel, Stainless Steel, Duplex, Alloy & Nickel Alloys

Elite Buttweld End Caps, also known as Pipe Caps, are factory-made fittings used to close the end of a pipe, pipeline or piping component. They provide a permanent butt-welded closure and are available in a range of materials, wall thicknesses and sizes for process, utility and industrial piping systems.

Elite supplies End Caps in seamless, welded and fabricated construction, including carbon steel, stainless steel, duplex, alloy steel, nickel alloy, copper-nickel and other materials according to applicable standards and project requirements.

Technical Specifications

Parameter Specification
Manufacturer Elite
Product Buttweld End Cap / Pipe Cap
Primary Standard ASME B16.9
Configuration Butt-Weld End Cap
Size Range NPS 1/2"–48"
Construction Seamless / Welded / Fabricated
End Connection Butt Weld
Wall Thickness SCH 5S, 10S, 20, 40S, STD, 80S, XS, 100, 120, 140, 160, XXS and custom
Dimensions ASME B16.9 where applicable
End Preparation ASME B16.25 where applicable
Material Standards ASTM / ASME applicable specifications
Cap Profile Standard / Ellipsoidal / Hemispherical or project specified
Heat Treatment According to material and applicable specification
Surface Finish Pickled / Blasted / Polished / Coated / Project Specified
Inspection Visual, dimensional, PMI, UT, RT, MT, PT, hardness and other NDE as specified
Documentation MTC, EN 10204 3.1/3.2, inspection reports and project documentation

Product Configurations

Configuration Description
Buttweld End Cap Permanent welded pipe-end closure
Seamless End Cap Seamless construction for applicable sizes/materials
Welded End Cap Welded construction for selected sizes/materials
Fabricated End Cap Custom large-diameter or special construction
Special Profile Cap Custom geometry manufactured to approved drawings

Applicable Standards

ASME B16.9

Primary dimensional standard for factory-made wrought buttwelding fittings, including pipe caps.

ASME B16.25

Butt-welding end preparation.

ASTM / ASME Material Specifications

Applicable material standards according to the selected material and grade.

ASME B31.3 / B31.1

Process and power piping requirements, where applicable.

NACE MR0175 / ISO 15156

For sour-service applications when specifically required by the project.

ASME Section II

Material requirements where applicable to pressure equipment and project specifications.

Note: ASME B16.28 should not be listed as the primary current standard for End Caps. Applicable wrought buttwelding fitting dimensions are covered by ASME B16.9.

Materials

Carbon Steel

ASTM A234 WPB, WPC and applicable WPHY grades including WPHY 42, WPHY 46, WPHY 52, WPHY 60, WPHY 65 and WPHY 70.

Low Temperature Carbon Steel

ASTM A420 WPL3, WPL6 and other applicable grades.

Stainless Steel

ASTM A403 WP304/304L, WP316/316L, WP321/321H, WP347/347H and other applicable grades.

Duplex & Super Duplex

ASTM A815 grades including UNS S31803, S32205, S32750 and S32760.

Alloy Steel

ASTM A234 WP1, WP5, WP9, WP11, WP12, WP22 and WP91.

Nickel Alloys

ASTM B366 and applicable specifications for Nickel 200/201, Monel 400/K500, Inconel 600/601/625/800/825, Hastelloy C276 and Alloy 20.

Copper-Nickel Alloys

Applicable Cu-Ni grades including UNS C70600 and C71500.

Titanium

Applicable titanium grades manufactured to the relevant ASTM specification, including ASTM B363 where applicable.

Material selection is based on operating pressure, temperature, process fluid, corrosion conditions, mechanical requirements and applicable project specifications.

End Cap Configurations

Standard Buttweld End Cap

Standard pipe closure designed for permanent butt-welded installation.

Seamless End Cap

Seamless construction for applicable sizes, materials and wall thicknesses.

Welded End Cap

Welded construction for selected sizes and materials where permitted by the applicable specification.

Fabricated End Cap

Custom-fabricated caps for large diameters, heavy wall thicknesses or special configurations.

Special Profile End Caps

Custom geometries and dimensions manufactured according to approved drawings and project requirements.

Design Features

  • Full pipe-end closure
  • Butt-welding connection
  • ASME B16.9 dimensions where applicable
  • Seamless, welded and fabricated construction
  • Controlled wall thickness
  • Accurate dimensional tolerances
  • Beveled welding ends according to ASME B16.25 where applicable
  • Suitable for permanent piping closure
  • Wide range of material and grade options
  • PMI and NDE available for critical services
  • Custom dimensions and profiles available

Important: A buttweld pipe cap is a permanent welded piping closure. It should not be confused with a threaded cap, socket-weld cap or pressure-vessel head.

Dimensions & Wall Thickness

Standard End Cap dimensions are manufactured in accordance with ASME B16.9, where applicable.

Available wall thicknesses include:

SCH 5S, 10S, 20, 40S, STD, 80S, XS, 100, 120, 140, 160 and XXS, together with project-specific wall thicknesses.

Ordering should identify:

  • Nominal Pipe Size (NPS)
  • Wall thickness / schedule
  • Material and grade
  • End preparation
  • Overall dimensions where non-standard
  • Special profile requirements

For large-diameter, heavy-wall or fabricated End Caps, dimensions can be manufactured according to approved engineering drawings.

Manufacturing & Quality

Elite End Caps are manufactured using suitable forming, welding and fabrication processes according to material, size and project requirements.

Quality control can include:

  • Raw material inspection
  • Heat number traceability
  • Chemical and mechanical verification
  • Dimensional inspection
  • Visual inspection
  • Positive Material Identification (PMI)
  • Hardness testing
  • Ultrasonic Testing (UT)
  • Radiographic Testing (RT)
  • Magnetic Particle Testing (MT)
  • Liquid Penetrant Testing (PT)
  • Heat-treatment verification
  • Final marking and identification
  • Material Test Certificates
  • Inspection and test reports

Custom Engineering

Elite can manufacture End Caps according to customer drawings, piping isometrics and project specifications, including:

  • Large-diameter caps
  • Heavy-wall construction
  • Special dimensions
  • Non-standard wall thickness
  • High-pressure and high-temperature service
  • Sour-service requirements
  • Special alloy materials
  • Fabricated construction
  • Special end preparations
  • Special coatings and finishes
  • Client-specific inspection requirements

Inspection & Documentation

Depending on project requirements, supply can include:

  • Material Test Certificate
  • EN 10204 3.1 / 3.2
  • Dimensional Inspection Report
  • PMI Report
  • Heat Treatment Report
  • NDE Reports
  • Hardness Report
  • Hydrostatic Test Report where required
  • Certificate of Conformance
  • Packing List
  • Certificate of Origin
  • Third-Party Inspection documentation

Applications

Elite Buttweld End Caps are used in:

  • Oil & Gas
  • Refineries
  • Petrochemical Plants
  • Chemical Processing
  • LNG & Natural Gas
  • Power Generation
  • Process Piping
  • Offshore & Marine
  • Water Treatment
  • Desalination
  • Pulp & Paper
  • Pharmaceutical Processing
  • Food Processing
  • Utility Piping
  • Industrial Fabrication

End Caps are commonly used for permanent closure of pipe ends, branch connections, piping sections and fabricated piping assemblies.

Ordering Information

When ordering Buttweld End Caps, please specify:

Item Required Information
Product Buttweld End Cap / Pipe Cap
Size NPS
Material & Grade ASTM / ASME specified grade
Wall Thickness Schedule or actual thickness
Construction Seamless / Welded / Fabricated
Standard ASME B16.9 or project specified
End Preparation ASME B16.25 or project specified
Profile / Dimensions Standard / Project Specified
Surface Finish Standard / Pickled / Blasted / Polished / Coated
Inspection PMI / UT / RT / MT / PT / Hardness etc.
Documentation EN 10204 3.1 / 3.2 and project documents
Quantity Required quantity
Special Requirements Drawing, coating, NACE, testing or other project requirements

Typical Order Example:
6″ Buttweld End Cap, ASME B16.9, ASTM A234 WPB, SCH 40, Seamless, ASME B16.25 Bevel Ends, EN 10204 3.1, PMI.

Item $ 0
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